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Cleanroom Environmental Control and HVAC Systems - Air Innovations
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Cleanroom Environmental Control & HVAC Systems
Home > Environmental Process Control Solutions > Cleanroom Environmental Control & HVAC Systems
Air Innovations has dedicated an entire division to designing and manufacturing unitary and custom HVAC systems for cleanrooms and critical environments.
Cleanroom environmental control units (ECUs) maintain pristine conditions, so workers and machines operate productively and contamination-free. Our products are the only fully integrated modular environmental systems created for the cleanroom industry.
As with all Air Innovations ECUs, our cleanroom air conditioning systems can be tailored to your size, features, and functionality specifications.
Standard HEPAir System
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Diverse Applications
Independent Operation
Modular
Humidity Management
Integrated High Efficiency Filtration
Diverse Applications
Can be used in applications beyond cleanrooms including compounding pharmacies, laboratories, hospitals, facility additions, mini-environments, and process isolators.
Independent Operation
Operates independently of large, central systems.
Modular
Can be quickly installed, relocated, or added on to.
Humidity Management
A dryer and humidifier can be added to meet the humidity needs of an application.
Integrated High Efficiency Filtration
HEPA/ULPA filtration, UV lighting, and chemical filtration.
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Custom AdvancAir Unit
*Example of a custom HVAC unit. Visual components and features will vary depending on your specific application.
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Custom Configurations
Temperature Control
Humidity Control
Custom Cooling
System Control
Custom Configurations
Assembled for installation either vertically or horizontally, on the floor inside or exterior to the cleanroom, on a mezzanine or suspended from building structures.
Temperature Control
Controls environments with tolerances as precise as plus or minus 0.02ºC.
Humidity Control
Controls tolerances as tight as plus or minus 0.5% RH.
Custom Cooling
DX chilled water or thermoelectric cooling options available.
System Control
Computer managed system – wide control for total environmental process. Can be integrated into facility control systems.
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HOW OUR CLEANROOM SYSTEMS WORK
Cleanroom environmental control systems maintain temperature, humidity, sterility, air pressure, and flow rate according to the requirements of an application.
TEMPERATURE AND HUMIDITY CONTROL
Temperature gradients and moisture can compromise the operation of sensitive electro-optical components and result in contamination. Our cleanroom ECUs control both temperature and humidity since temperature determines the percentage of relative humidity (RH) at a given atmospheric pressure.
PARTICULATE CONTROL
One of the most critical aspects of cleanroom HVAC systems is air filtration. Airborne particles such as mold, pollen, and dust can jeopardize the integrity of critical manufactured components, such as sensitive electro-optical parts. Air Innovations ECUs maintain ISO 14644 standards . In addition, cleanroom HVAC systems usually incorporate high-efficiency particulate (HEPA) filters, which are necessary for applications that rely on sterility, including research laboratories, medical facilities and pharmaceutical manufacturing and testing operations.
Our HEPA filters can separate at least 99.97% of all airborne particulates 0.3 microns or larger. Ultra-low particulate air (ULPA) filters can remove 99.9997% of particles 0.12 microns or larger.
Lastly, Air Innovations’ environmental control units use microbial control to prevent airborne mold or bacteria from contaminating sensitive pharmaceutical, medical, or other products. Ultraviolet germicidal irradiation (UVGI) is integrated into the air filtration system to kill microbes effectively.
AIR PRESSURE AND FLOW RATE CONTROL
ECUs maintain clean air and optimal temperature and humidity by changing or passing air within the cleanroom multiple times per hour. Depending on the specifics of an application, they can keep higher (positive) or lower (negative) air pressure inside the cleanroom.
STANDARD AND CUSTOM CLEANROOM HVAC SYSTEMS
Air Innovations has solutions for almost any environmental cleanroom challenge, from small cleanroom environments to more extensive projects requiring versatility.
For glovebox-sized cleanroom applications, Air Innovations has developed the ArrayAir system. These systems are portable and lightweight HVAC systems designed to fit inside small enclosures up to 30 cubic feet. These systems have quiet operation and can cool and heat 5ºF below/above room temperature.
Designed for larger and more advanced cleanrooms, the HEPAir system is a self-contained 2-in-1 unit engineered to match most existing fan/filter units. This makes it an excellent “do-it-yourself” solution. HEPAir systems are optimal in softwall, single-pass air cleanroom. They can also control positive and negative pressure.
Our cleanroom HVAC systems can accomplish the following:
Eliminate open-drive or belt-driven parts that could generate particles and contaminate the air stream
DX, chilled water, or thermoelectric cooling
Explosion-proof capabilities
Up to 5,000 CFM
We also produce temperature and humidity-controlled cabinets that create cleanroom-like conditions for the storage of sterilized equipment. These sterile storage cabinets (SSC 4500) are compact and deployable making them a great solution when constraints make it impossible to construct an entire cleanroom.
Cleanroom Planning Guide
Learn more about developing a cleanroom environment with our “Cleanroom Planning Guide” eBook
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CUSTOM CLEANROOM
ENVIRONMENTAL CONTROL UNITS
Our industry-specific expertise allows us to provide ECUs suitable for any environmental control need. Customizability gives our clients the tools to keep their cleanrooms compliant with performance requirements and industry regulations regardless of size or environmental constraints.
AdvancAir systems provide complete customization that standard environmental control units cannot offer. Here are just a few of the unique specifications we can accommodate:
Tight temperature control as low as ±0.02°C
Chilled water or DX-based systems
Humidification control to ±0.5% RH
Computer-managed, system-wide control
Why We’re The Cleanroom Experts
Cleanroom Systems is a division of Air Innovations, which has over 25 years of experience designing, testing, and manufacturing environmental process control systems for various applications. Equipment is produced in a 40,000-square-foot, facility in Syracuse, New York.
We maintain a dedicated R&D department to test and validate our engineered solutions. Our multi-disciplined engineering team has experience designing electrical controls, refrigeration, piping, air flow, filtration, cabinetry, and enclosures. Our products can be certified to the safety and performance standards of ETL, U…

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